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Custom Printed Mailer Boxes

24 Hour Production

$19 inc GST Delivery Per Order Australia Wide

* Our fixed shipping price is based on delivering your entire order to one location.

From only
1.54 inc GST each

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Most Requested

10 x 225mm W x 160mm D x 80mm H White Clay Coat E Flute Corrugated Cardboard with Double Sided Printing

$ 126.67  inc GST
($12.67 GST each)

50 x 225mm W x 160mm D x 80mm H White Clay Coat E Flute Corrugated Cardboard with Single Sided Printing

$ 250.39  inc GST
($5.01 GST each)

10 x 315mm W x 230mm D x 100mm H Kraft B Flute Corrugated Cardboard with Double Sided Printing

$ 205.92  inc GST
($20.59 GST each)

50 x 315mm W x 230mm D x 100mm H Kraft E Flute Corrugated Cardboard with Single Sided Printing

$ 361.35  inc GST
($7.23 GST each)

10 x 120mm W x 120mm D x 115mm H White Clay Coat E Flute Corrugated Cardboard with Single Sided Printing & 1x2 (width split) Inserts

$ 139.27  inc GST
($13.93 GST each)

Description

About our Custom Printed Mailer Boxes

Wave goodbye to plastic satchels and say hello to our Custom Printed Mailer Boxes!

We’ve made ordering customised packaging easier than ever with instant online pricing and a wide range of different size options. Our Custom Printed Mailer Boxes allow your product to be packaged with care and shipped wherever your client may be located. Choose from a Kraft finish for a minimalistic look that’s perfect for bold logos and statements, or select a White Clay Coated material to make your colours pop! Being printed on the Latex R2000 printer allows for full colour digital printing, so you can be assured that the quality of your print is top-notch and will add that extra level of professionalism to your brand.

Please note: We do not print using white ink so when ordering the Kraft finish, white elements will be left blank and will have the natural Kraft material look.


  • High quality digital printing in full colour
  • Choice of two material types and thickness options to suit your requirements
  • 100% recyclable material
  • Your box comes pre-creased with pre-cut lockable tabs allowing for quick and easy assembly
  • Choose from Kraft or White Clay Coated stock
  • Single and Double Sided printing options available
  • All materials are proudly FSC certified (Forestry Stewardship Council)
  • Inserts can be added to your E Flute boxes help separate your goods!
  • We offer sizes to fit into satchels and standard document sizes
  • Produced in as little as 24 hours

** The fixed shipping price is based on delivering your entire order to one location.

FAQ

Frequently Asked Questions

  • How long will it take to produce my Custom Printed Mailer Boxes?

    We can produce your order in as little as 24 hours after artwork proof approval:

    < $501 inc GST - 24 hours (1 working day) after artwork proof sign off
    < $751 inc GST - 48 hours (2 working days) after artwork proof sign off
    < $1001 inc GST - 3 working days after artwork proof sign off
    < $1501 inc GST - 4 working days after artwork proof sign off
    < $2001 inc GST - 5 working days after artwork proof sign off
    < $2501 inc GST - 6 working days after artwork proof sign off

  • What’s the difference between Kraft and White Clay Coated stock?

    Kraft stock is what you think of when you think of a cardboard box. It is a classic brown box that works well with darker prints and minimalistic designs. White Clay Coated stock is a white coated cardboard stock, allowing your print to come to life with colour! The White Clay Coated stock is the most common option due to the vibrancy of the print, and has a semi- gloss finish on the outside of the box with a matte finish on the inside of the box.

  • What’s the difference between E Flute and B Flute stock?

    The main difference between the E Flute and B Flute is the number of flutes per square meter which determines the strength of the box. E Flute has more flutes per square meter and is thinner in size, whereas the B Flute has less flutes and is thicker in size, making it able to hold more weight than the E Flute stock.

  • What is the difference between our Custom Mailer Boxes and Flat Mailing Boxes?

    All of our boxes are available in both Kraft and White Clay Coated corrugated cardboard stock; the main difference between these products is the shape.

    The Flat Mailing Boxes are best suited for mailing smaller products such as stickers, photos, posters or documents just to name a few and are printed on our E Flute Material.

    Our Custom Printed Mailer Boxes are used for a wide variety of items such as promotional packages, craft kits or packaging for small businesses. They are available in both E Flute and B Flute material depending on the size selected and are quick to put together thanks to the pre-cut lockable tabs - no need to use glue or tape!

  • How do you assemble the Custom Printed Mailer Boxes?

    These boxes have been designed to be easily assembled as they come pre-creased. To make things a little easier, we’ve created an assembly guide which can be found on this page under the downloads section.

  • Does the inside of the Mailer Box have a matte or gloss finish?

    For the Kraft material, your Mailer Box will have a matte finish on both the inside and outside. If you select the White Clay Coat material your Mailer Box will have a semi-gloss finish on the outside and a matte finish on the inside. Please see our gallery images for examples of the printed finishes.

  • Are the Custom Printed Mailer Boxes waterproof?

    No, these boxes are made from a cardboard stock which means they are not waterproof.

  • Can I get white ink on my Kraft Boxes?

    We do not print white, so we won’t be able to add white ink to your Kraft boxes.

  • How accurate will the colour be on the Kraft material?

    We are printing directly onto the natural brown cardboard material meaning your colour will look a little different than if it was printed on the White Clay Coated Stock. Lighter colours will appear almost transparent because the natural colour of the cardboard will show through.

  • How will the Custom Printed Mailer Boxes be packed for shipping?

    Your Custom Printed Mailer Boxes will be flat packed and shipped to you in a cardboard box.

  • Will my Mailer Box inserts be printed?

    If you select Single Sided printing, the inserts are unprinted and will be the colour of the material you have chosen for your Wine Box i.e. White Clay Coated or Kraft. If you select Double Sided printing, the inserts can be printed to match your design!

  • Can I customise the size of my Mailer Box inserts?

    Unfortunately no, the Mailer Box inserts are not customisable at this time.

  • What is the tolerance for aligning the inside and outside prints?

    The tolerance for aligning the inside and outside prints is approximately 4mm.

  • Do you offer any sizes that fit into standard satchels?

    Yes we do! The following sizes will fit into standard Australia Post satchels:

    • 280mm W x 150mm D x 40mm H (S Satchel)
    • 290mm W x 175mm D x 60mm H (M Satchel)
    • 300mm W x 210mm D x 70mm H (L Satchel
    • 410mm W x 330mm D x 70mm H (XL Satchel)
  • Are the Custom Printed Mailer Boxes rated to ship food?

    Yes, our Custom Printed Mailer Boxes are considered safe for use in contact with most foods that are dry, non-fatty products. We would not recommend shipping wet, greasy products in this unless it is pre-packaged and sealed.

  • How many pieces will I receive for my Mailer Box inserts?

    The number of pieces that you will receive depends on the configuration you have selected:

    • 2x1 = 1 piece per insert
    • 1x2 = 1 piece per insert
    • 2x2 = 2 pieces per insert

  • Do you offer any printing embellishments?

    ​No we don’t. We print directly onto the material using our HP Latex ink, and don’t offer any additional embellishments such as spot UV coating, foiling, embossing, or metallic prints.

  • I have multiple designs, are there extra setup fees?

    Yes, our price includes the set up cost for 1 design only. If you have multiple designs for the same size you will still get the lower bulk price, however there is a small multiple artwork charge applied for each additional design to cover our extra set up costs. Simply enter the total number of signs required and then the total number of designs into the pricing calculator above - and it will work out an accurate price for you.

Environmental Considerations

Environmental Considerations

    Our Mailer Boxes are made from FSC-certified cardboard materials and are 100% recyclable even after printing thanks to our water-based inks. Your Mailer Boxes can be easily recycled into any household recycling bin.

    The cardboard material used meets the following environmental certificates and labels:
  • FSC Certification
  • ISO 14001 EMS Accreditation
  • 100% Recyclable
  • Made from recycled materials

The HP Latex inks meet the following environmental certificates and labels:
  • UL ECOLOGO
  • UL GREENGUARD Gold Certified
  • AgBB Criteria

  • All cardboard waste that is created throughout the printing process at Easy Signs is recycled, and the ink cartridges use cardboard Eco-Cartons rather than the traditional plastic cartridges which reduces plastic by 80% and CO₂e by 66% in ink production and transportation. Plus, this makes the cartridges recyclable too, further reducing waste!

    We also utilise the HP Recycling Program where all of our HP Latex printhead consumables are recycled with HP and used to make new printer components.

    Reviews

    Product Reviews

    Need a sample?

    Need a sample?

    Do you need a sample box to make sure your products fit nicely ready to send out to your customers? Maybe you just want to see what your design will look like before placing the full order? Good news! You can order one from us for $30 + GST using the instant pricing calculator.

    All you need to do is enter a quantity of 1 into the calculator and select your size, material and printing option, then add it to your cart and proceed to checkout. Our team will make your custom printed sample in just 24 hours and send it out for you to check. The best part is, if your full order is over $500 + GST we will credit the sample charge back to you! This means that the sample ends up costing you nothing!

    Printing on Australia’s first HP Latex R2000 flatbed printer

    ​Easy Signs has installed the first HP Latex R2000 flatbed printer in the Southern Hemisphere.

    The R2000 flatbed printer is a 6 colour flatbed printer which provides more vibrant colours and sharper print quality than conventional flatbed printers. Using the latest Latex printing process with water based inks, it provides glossier prints with greater scratch resistance and no UV smell!

    This product has been chosen to be printed on this new technology printer - and we are sure you will love the high quality product we supply.

    Kraft vs White Clay Coated Cardboard Stock

    Kraft vs White Clay Coated Cardboard Stock

    Unsure which stock option you should select, here’s a rundown in less than 60 words!

    Kraft stock is your classic brown box. We recommend using darker colours to allow your print to stand out and display your brand effectively.

    White Clay Coated stock is a blank canvas to allow your creativity to shine and your colours to pop. With a semi-glossy finish, it’s a perfect surface for us to print anything on.

    So many sizes - we’ve got you covered!

    So many sizes - we’ve got you covered!

    Ensure your goods are delivered safely in a package that is sure to knock the socks off your customer! Our Custom Printed Mailer Boxes are perfect for shipping products and we have a LOT of size options available.

    We have boxes that are designed to fit in standard satchels to make things easier. We even have boxes designed to ship documents, so you know they’ll arrive safely without bent corners!

    With so many sizes to choose from, you can bet that our Mailer Boxes are perfect for subscription boxes, gift hampers, e-commerce goods - really, the possibilities are endless.

    1. Do you require design services?

    • Yes, Please
    • No, Thanks

    We will contact you after checkout to discuss the most suitable artwork package for your order

    I will be uploading print ready files. (After you checkout you will be taken to a file upload page)

    Click here to view our affordable design packages!

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    2. Do you require delivery?

    • Yes
    • No

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